Adjust the inputs to match your floor. The estimates are based on measured outcomes from the Forge use cases — automatic fault-to-WO, repeat failure escalation at occurrence four, 100% engineering change propagation.
Your operation
CNC mills, lathes, presses, or any monitored asset.
Lost production, labour, and overhead when a machine is down.
Unplanned stoppages or alarms requiring a work order.
Fault-to-production time without Forge: supervisor call, WO creation, schematic search, parts check.
Percentage of corrective repairs where the same fault recurs within 45 days.
Design revisions released that affect parts running on machines.
Percentage of changes where at least one affected machine runs the old program.
Average cost when a machine runs an outdated NC program: scrap, NCR, rework.
Fully-loaded hourly cost of a maintenance technician.
Estimated annual impact
$10.9M
Across 720 faults/year on 20 machines
Breakdown
Operational changes
Estimates based on industry benchmarks and internal system testing. Actual results will vary by facility size and configuration. Actual results vary by facility, machine type, and existing workflow maturity. Downtime savings assume Forge's 47-minute median resolution vs your input.
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